Lifejacket high frequency plastic fusion welding machine, as the key equipment in the production process of lifejackets, has an irreplaceable role. The following is a detailed analysis of the equipment:
I. Equipment Overview
Lifejacket high-frequency plastic fusion welding machine, also known as high-frequency fusion welding machine or high-frequency machine, is a kind of professional equipment that uses high-frequency electric field to generate heat energy to fuse plastic materials such as TPU (thermoplastic polyurethane). It is widely used in water rescue, water sports, fishery and other fields to ensure the air tightness and durability of life jackets.
II. Working Principle
The equipment generates high-frequency electric field through the high-frequency generator, when the plastic material is placed in the electric field, the molecules inside the material polarise and vibrate under the action of the high-frequency electric field, thus generating heat. With the accumulation of heat, the plastic material gradually reaches the molten state and is tightly combined together under the pressure of the mould to form a solid fusion joint.
Third, the main features
High efficiency and energy saving: High frequency fusion welding technology can complete the heating and fusion welding process in a short period of time, which significantly improves the production efficiency and reduces energy consumption.
High welding quality: through precise control of heating time, temperature and mould pressure and other parameters, it can ensure the stable and reliable quality of the welded joints and meet the requirements of life jackets for air tightness and strength.
Wide range of application: it is not only applicable to TPU material, but also can deal with other thermoplastic materials, with a wide range of applications.
High degree of automation: modern lifejacket high-frequency plastic fusion welding machine is usually equipped with automation control system, which can realize the automatic operation of the welding process, reduce the labour intensity and improve the production precision.
Fourth, the technical parameters (example)
High-frequency output power: according to the specific model and use of different, high-frequency output power can be adjusted within a certain range, in order to meet the needs of different thickness and size of the lifejacket fusion welding.
Power supply voltage: usually AC380V/3-phase or other standard voltage to ensure stable operation of the equipment.
Oscillation perimeter: usually high-frequency band, such as 13.56MHz or 27.12MHz, etc., to ensure the stability and uniformity of high-frequency electric field.
Electrode spacing: adjustable according to the thickness and shape of the welding material to ensure the quality of the fusion joint.
V. Market supply
At present, there are several manufacturers in the market to provide lifejacket high frequency plastic fusion welding machine products, the price and quality vary depending on the brand, model and configuration. Users should make comprehensive consideration according to their own needs and budget when choosing, and select the products with high cost performance and good after-sales service.
Sixth, the application scene
Lifejacket high frequency plastic fusion welding machine is widely used in the manufacturing process of lifejacket, especially in the sealing and fusing part of inflatable lifejacket plays an important role. The lifejackets treated by this equipment have better air tightness and durability, which can ensure effective buoyancy support for personnel in emergency situations.