Beach chair mesh hot melt machine, as a professional plastic processing equipment, plays a vital role in the beach chair manufacturing industry. The following is a detailed analysis of the beach chair mesh hot melt machine:
I. Equipment Overview
Beach chair mesh hot melt machine, also known as high-frequency heat bonding machine or high-frequency welding machine, is a kind of equipment that uses the heat generated by high-frequency electromagnetic field to achieve the plastic mesh hot melt and encapsulation. It is widely used in the production process of beach chairs, lounge chairs and other outdoor furniture to ensure a firm connection between the mesh and the frame and a beautiful appearance.
Second, the working principle
High-frequency electromagnetic field generation: the high-frequency generator inside the equipment generates high-frequency electromagnetic field, usually the working frequency is 27.12MHz or higher.
Electromagnetic field into thermal energy: high frequency electromagnetic field acts on the surface of the plastic mesh, making the polar molecules inside the material produce high frequency vibration, which is then converted into thermal energy.
Material melting and thermal bonding: under the action of high-frequency thermal energy, the surface of the plastic mesh cloth rapidly warms up and reaches a molten state, and then the mesh cloth and the frame are tightly adhered through the external pressure to realise thermal fusion and encapsulation.
Third, the main features
High efficiency: high-frequency heat fusion is fast and can complete the heat fusion and encapsulation of a large number of beach chair mesh in a short time.
Precision: through precise control of temperature, pressure and time and other parameters, to ensure the stability and consistency of the hot melt quality.
Environmental protection: no need to use glue and other adhesives in the hot melt process, reducing pollution to the environment.
Versatility: suitable for hot melt and encapsulation of various plastic mesh materials, such as PVC, PU, TPU, etc.
IV. Technical parameters (example)
Power: According to the different models of equipment, the power range can vary from a few kilowatts to tens of kilowatts. For example, a model of beach chair mesh hot melt machine power 8KW.
Operating frequency: usually high-frequency range, such as 27.12MHz.
Heating time: according to the mesh thickness and process requirements, the heating time can be adjusted, usually a few seconds to tens of seconds.
Pressure: External pressure is provided by pneumatic or hydraulic devices to ensure that the mesh is closely fitted to the frame.
Control: Modern beach chair mesh hot melt machine mostly adopts single-chip machine or computer microprocessor control to achieve automatic operation and intelligent management.
V. Application areas
Beach chair mesh hot melt machine is widely used in outdoor furniture manufacturing industry, especially in the production process of beach chairs, leisure chairs and other products. It can not only improve production efficiency, but also ensure product quality and meet market demand.
Six, the use of precautions
Safe operation: Before operation, make sure the equipment is well grounded, wear protective gear to avoid electric shock and scalding and other safety accidents.
Parameter setting: According to the production materials and process requirements, set the heating time, temperature, pressure and other parameters reasonably.
Regular maintenance: clean, lubricate and check the equipment regularly to ensure the normal operation and prolong the service life of the equipment.
Environmental requirements: the equipment should be placed in a dry, ventilated, non-corrosive gas environment to avoid damage to the equipment caused by moisture and dust.
To sum up, the beach chair mesh hot melt machine is one of the important equipments in the outdoor furniture manufacturing industry, which has the features of high efficiency, precision, environmental protection and multi-functionality. In the process of use, you need to strictly comply with the safety operating procedures, set reasonable parameters, and conduct regular equipment maintenance to ensure production efficiency and product quality.