Bobo ball high frequency welding machine is a kind of high frequency welding equipment specially used in the production process of bobo ball (a kind of inflatable toy or decoration). It uses the action of high-frequency electromagnetic field to heat the plastic material (such as PVC, TPU, etc.) to the melting state, and under the action of pressure to achieve the fusion and sealing of the material, so as to produce bobble balls with good sealing and stable shape. The following is a detailed analysis of the bobble ball high frequency welding machine:
I. Working Principle
Bobo ball high-frequency welding machine through the high-frequency generator to produce high-frequency electromagnetic field, so that the plastic material molecules placed in which the polarisation effect and high-speed movement, thereby generating heat. At the same time of heating, the equipment applies appropriate pressure, so that the melted material closely together to form a solid fusion connection. This process is fast and efficient, which ensures the quality and productivity of bobble balls.
Second, features and advantages
High efficiency: high frequency heating speed, can complete a large number of bobble ball welding work in a short time, improve production efficiency.
Good stability: the equipment adopts advanced control system and stable circuit design to ensure the stable output of high frequency electromagnetic field and the stability of fusion welding quality.
Strong adaptability: it can be applied to different materials, different specifications of the bobble ball production needs to meet the custom requirements of different customers.
Energy saving and environmental protection: high-frequency heating mode has the characteristics of high thermal efficiency and low energy consumption, which meets the requirements of modern industry for energy saving and environmental protection.
Third, the main points of operation
Preparation: Make sure that all the required installation work has been completed, including the installation of equipment, debugging and preparation of raw materials.
Add cooling water: high-frequency welding machine in use will produce a certain amount of heat, so you need to add an appropriate amount of cooling water to dissipate heat to ensure the normal operation of the equipment.
Switch on the machine: Follow the operating procedures of the machine to switch on the machine, including closing the external power switch, the air switch at the back of the machine and the power switch on the front panel.
Adjust the parameters: According to the material, size and welding requirements of the bobble ball, adjust the parameters such as heating current, pressure and time to ensure the welding quality.
Start welding: Place the bobble ball to be welded on the working table of the welding machine and press the start button to start welding. During the welding process, you need to pay close attention to the welding quality and equipment operation status.
Shutdown Maintenance: After welding is completed, carry out shutdown operation according to the operating procedures, including turning off the power switch, cutting off the cooling water and so on. At the same time, carry out the necessary maintenance and repair work on the equipment to extend the service life of the equipment.
Fourth, precautions
Safe operation: operators need to be professionally trained and familiar with the equipment operating procedures and safety norms to ensure personal safety in the operation process.
Equipment Maintenance: Regularly carry out maintenance and repair work on the equipment, including cleaning the surface of the equipment, checking the wear and tear of electrical components and mechanical parts, etc., to ensure the long-term stable operation of the equipment.
Material selection: to ensure that the use of plastic materials to meet the requirements of welding work, to avoid the use of poor-quality materials lead to product quality problems.
To sum up, the bobble ball high frequency welding machine is one of the indispensable and important equipment in the bobble ball production process. Through its high efficiency, stability, energy saving features and precise operation points and precautions to follow, can ensure that the production quality of bobble ball and production efficiency.